Imager characteristics:
Using optical principle, non-contact test measurement;
Automatic Image Measuring Device is applicable to all fields for the purpose of two coordinate measurement;
It is the best measurement solution for small, thin, soft and spare parts;
It can accurately measure points, lines, circles, angles and other elements;
It has powerful report output function, high quality, economic and practical;
Z-axis is equipped with motor and controller to realize z-axis automatic focusing.
Hardware and main features:
Precision transmission equipment is designed to realize rapid movement.
High precision marble base, column frame is stable and reliable.
Precision P-grade linear guide rail and V-shaped guide rail have high linearity to ensure the accuracy and service life of the machine.
Sony color CCD in Japan has a higher definition measurement picture.
Contour light, surface light and coaxial light (optional) are flexible lighting, high definition and extremely accurate measurement.
Guiyang Xintian precision optical ruler 0.0005mm, every 0.5 microns is very important.
Technical specifications
model | QT-5040 |
Stroke（mm） | 500 *400*200 |
Overall dimension （mm） | 825*1077*1280 |
Worktable （mm） | 660*560 |
Overall weight (kg) | 420 |
Glass load (kg) | 20 |
Z-axis lifting distance | 200MM |
Working distance | 90 mm |
Measurement accuracy （um） | XY（3 + L / 200）um Z（5+L/200）um |
Grating ruler resolution | 0.5um resolution |
CCD resolution | Industrial grade: 900 line HD, color sony1 / 3CCD |
Zoom objective magnification | PMS lens 0.7-4.5x |
total magnification | 30-225 times |
Object field of view | 7-1.1MM |
light source | Surface light and outline light: white LED, brightness continuously adjustable |
Power Supply | 220 V ± 10%, 50 Hz electrical equipment requires reliable grounding: the grounding resistance is less than 4 ohms |
work environment | Temperature 20 ℃± 5 ℃, temperature change ＜ 2 ℃ / HR, humidity 30-80%, vibration ＜ 0.002g, lower than 15Hz |
Category | Core components | Brand | Quantity |
Main part | Base and column | Shandong Taiqing marble component | 1 set |
Mobile workbench | Upper, middle and lower three layers of high-precision iron castings | 1 set | |
V-guide XY | High precision Taiwan Shangyin | 3 sets | |
Linear guide Z | Taiwan Shangyin class P | 1 set | |
Grating ruler | Guiyang Xintian photoelectric | 3 sets | |
Optical lens | PMS zoom lens: 30-225x | Group 1 | |
CCD | Color sony1 / 3CCD | Group 1 | |
Light source | Surface light | District 8, Third Ring Road | Group 1 |
Contour light | Continuously adjustable | Group 1 | |
Software | measure | Our research and development | 1 set |
Verification | Correction sheet | Accuracy 0.001-0.002 | 1 piece |
Supporting | Table | High bearing capacity 500-800kg | 1 sheet |
1.Assembling computer: Special | |
CPU | Intel dual core 3.2g processor (e6700) |
a main board | Gigabyte industrial control motherboard i41mt |
Memory | 2G 1600 memory |
Hard disk | Solid state 60g hard disk |
Chassis power supply | Great Wall Power Kuteng chassis (with handle) |
Key mouse | Golden Hotan suit |
monitor | Hkc19 inch display |
system | Win 7 32-bit system |
remarks | With 2 PCI / 2 PCI-E / 1 232 interfaces |
High end software: advantages:
1. Excellent software architecture design, first-class software algorithm industry, stable and reliable, supporting languages of various countries, exported overseas and assured of use.
2. Accuracy compensation: the surface is supplemented with three horizontal and three vertical to ensure accuracy to every position. The verticality compensation function of Z axis makes the X, y and Z axis win completely.
3. Strong edge searching algorithm ensures accurate edge searching This edge finding function is unmatched by software in the industry.
4. The manual machine is equipped with programmable software to realize the automatic measurement of the image area. The arrow indicates the next measurement direction. Only move the machine with both hands without editing the software. Reduce artificial fatigue, free your hands and let you experience flying measurement.
5. Strong measurement results show that the tolerance setting, professional and independent SPC statistical analysis software, and strong dominance.
6. Image height measurement function: for the untouchable measurement of the product, the image height can be measured: the accuracy is about 0.02-0.04 It depends on the product. The precision of metal products will be higher.
7. Auto focus: when the Z axis of the control software reaches automatic up and down, the product can be focused automatically.
The following software is a concise description. If you need to understand the function description in detail, there are other parameters.
Complete types of measuring elements: 12 elements can be measured directly.
Point, straight line, circle, arc, ellipse, rectangle, groove, O-ring, distance, angle, open cloud line, closed cloud line.
Measure the perimeter, area and center of gravity of the closed cloud line, and use the cubic interpolation algorithm, which is the most accurate method to measure the cloud line at present.
The more sampling points, the more accurate. Flatness and cone angle can be measured by image.
Super edge searching algorithm ensures the accuracy of edge searching.
On the periphery of the straight line in the figure below, there are many shadow parts, and the imaging edge is not clear. You can also accurately find the edge of the line.
1. Macro measurement function: the macro measurement function is to associate some measurement and construction commands to a button.
2. Automatic discrimination measurement: automatically identify lines, circles and arcs
3. Element construction: element construction is powerful. Element construction provides 10 construction methods:
4. Translate, rotate, extract, combine, parallel, vertical, mirror, symmetric, intersect and tangent to construct geometric elements.
