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Intelligent tension system |
die-cut tool-station | CCD system |
Incoming deflector |
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Module design: One machine, by changing tools or adding apparatus (below details), can cover most of the industries, such as Medical and Cosmetic, Anti Dust Foams Meshes, Conductive Insulation Pads, Graphite Thermal Pads, Screen Frame Adhesives, UHFHF RFID Tags Labels, etc.
ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion ,stable acceleration and deceleration, precision can be ±0.05--±0.1.
All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.
It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste
Main unwind EPC system can stabilize the material feeding into blade holder
Movable auxiliary unwind shaft
Fracturing detecting machine stop or alarming to reduce material waste.
Machine has the function of asynchronous laminating which can save material.
Color code electric eye tracking system can meet the demand of position precision of produce printing product.
The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.
CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.
The laser die cutting machine is a high-precision equipment that can be used to manufacture a variety of complex touch plates. It uses high spatial and frequency energy to list uniform laser beams and cut out any shape on the surface of the material in order to manufacture a variety of products.
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Stations: 32 Stations / 64 Spindles Web Width range: 150/250/350/550/650mm Max press speed: 60m/min Cutting precision: ±0.1mm Material form: Roll Gearing pitch: 1/8'' Electrical: AC400V 50HZ 106KW Dimension: 11200*1420*2350mm Weight: 15T Certification CE & ISO Quick-change modular various design |
Technical parameters are based on a baseline standard but all rotary die cutting machines can be customized to meet customer's needs.
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Advantages:
Precision Cutting: Laser rotary die cutting machines offer precise cutting capabilities, which is ideal for cutting intricate shapes and designs on delicate materials like paper and plastic.
Efficiency: Laser rotary die cutting machines are efficient at cutting materials, reducing waste and increasing overall productivity.
Automation: Laser rotary die cutting machines can be automated, reducing the need for manual labor and increasing efficiency.
Flexibility: These machines can cut a wide range of materials including metal, which makes them ideal for a variety of applications.
Production and QC process systems
T echnological process
Slitting --- laminating --- die cutting --- discharging waste material --- rolling the useful material, and this process will be done repeatedly upon your product's craft ship.
We offer one-stop solution, including automatic equipment design, manufacturing, and customerized, OEM/ODM service, etc.
Spare parts:
Q1: How the rotay die cutting machine work?
Rotary die cutting is through the blade and roller extrusion material to achieve the purpose of die cutting, the roller is a smooth surface and hard cylindrical shaft, round knife processing is in a process to complete the composite and processing of multi-layer material die cutting method. At present, from the point of view of the tension control system of the multi-station round cutter, it is generally divided into two kinds: one is the automatic tension control program, through the pre-set program, the automatic calculation of the retracting and discharging shaft diameter, timely calculation of torque, so as to ensure the stability of tension. Automatic program tension control system is widely used in Europe and America. In the view of many operators, the program automatic tension control system advantages are very obvious, such as the material does not need to be wound many times; Reduce material scratch, deformation; Easy to operate, easy to upgrade procedures.
Q2: How to debug the round knife die cutting machine??
It needs to be specially emphasized that the level of the auxiliary rod should be corrected, and the roller on the auxiliary rod should rotate smoothly. In the process of discharging material and removing paper, pay attention to the use of tension shaft as far as possible (including waste collection, except for products). In addition, I suggest that the use of curved rod should be avoided where straight rod can be used for this auxiliary rod.
1) Do not knock the edge when adjusting the gap of the edge to prevent the edge from cracking. Generally, adjust the lower tool position before adjusting the blade clearance. During the adjustment, loosen the fastening bolts on the blade base using a professional tool, move the blade base to the proper position, and then tighten the fastening bolts.
2) Adjust the upper tool in the same way as the lower tool. Adjust the upper tool to an appropriate gap according to the thickness of the cutting plate, and align the upper and lower press wheel with the tool. Adjust the position of each tool in turn.
Q3: What is the asynchronous function of circular die cutting machine?
The asynchronous compound circular cutter tool comprises a cutter seat, the cutter seat is provided with an optical axis, and the optical axis is provided with a tool and a groove shaft, the cutter seat is respectively provided with a 50 axis for feeding and waste discharge 30 axis for waste; After asynchronous composite circular tool asynchronous composite, can realize the composite of different semi-finished products, so that the production process from raw materials to finished products can be automated, with a high degree of automation instead of manual operation, can save a lot of labor, and reduce the secondary pollution of manual operation, improve the quality of products.
