Chinese manufacturers mass produce double - batch - head double - station automatic locking screw machines
Function and application
The double batch (batch) simple platform automatic locking screw machine is mainly composed of an automatic screw conveying system, a double Z-axis platform, a control system and a locking screw system. The work efficiency is much higher than the traditional manual work. The screw locking machine is widely used Digital, electronics, small household appliances, power switches, lights, LEDs, toys and other products. With its main features of high efficiency, strong versatility/flexibility, screw locking machines are becoming more and more popular for many factories .
The bouble bits simple platform automatic screw locking machine contiains three main parts.(1)The screw automatic feeding and transporting system,;
(2) The double z-axis motion control platform;
(3) The control system and locking system;
The feeding screw process is by using air blowing method. The workpiece (unlocking product) will be fixed by a customized fixture in correct waiting position, where the locking system tightens the screws immediately after calibration, no human intervention during the whole process.
Screw automatic feeding and transporting system
Self-developed atuomatic feeding system, using air-blowing type feeding method to give screws. The system uses turbo feeding, automatic sorting and arranging screws in a line, screening and sorting special-shaped screws, automatic replenishing screws.
Due to different diameters of the nuts and diameters of the screws, the screw feeders should be customized. The screw tolerance must not less than ± 0.2mm.
Control and locking system
The main machine adopts omron PLC control, the manual interface is from Taiwan Weinview. PLC can control the programming which can be directly found in the man-machine interface. The PLC can store the coordinate value of 40 workpiece (product-to-be screwlocking). Each workpiece has less
than 50 points).
Check process: screw sliding tooth inspection, screw leakage lock inspection, failure locking (alarm notice).
Screwdriver model: Taiwan KILEWS (optional)
WHY CHOOSE US
1. Strong versatility: We can implement the locking of different products according to the distribution of their screws and the screws' corresponding travel trace.The machine has a small size and is useful when cooperated with production line. It's easy to change other products.
2. Flexibility: The device can store multiple sets of programs. It can replace the products according to the actual production needs. Choose the stored programs can realize other screwlocking tasks. In addition, select the number of Z-axis screwdrivers according to the products. For example, install 4 Electric screwdrivers, the machine can achieve 4 screws locking at a time. The number of Z axis screwdrivers is optional and can be added as demand. The PLC and store 40 values of the work pieces (each one smaller than 50 points)3. The Y-axis can be made to double stations (2 Y-axis) as user's requirements so that the the operator can use the stations by turns. When one piect is finshing locking, he/she can change another product very easily and quickly.
4. Reduce the labor intensity of workers: The traditional manual screw placement and alignment of the screw heads require a lot of work time and energy. The automatic screw locking machine can save this part of the work, liberate the hands of the workers, and reduce labor intensity.
5. High degree of automation: The operation is simple, and the employees can quickly learn the operation and adjustment. A worker can manage several machines at the same time, saving labor cost.
6. Precise locking torque: easy to adjust and guarantee the locking quality. Customers can adjust the torque of the electric batch according to their actual requirements.
7. Compared with the suction-type automatic locking screw machine, the blow-type screw is directly delivered screws to the lock nozzle, which saves the time of taking the screw back and forth, and is more efficient and more stable.
Huizhou Shengyang Industrial Co., Ltd. is specialize in R&D and manufacturing electronic equipment industry manufacturing automation equipments.Our products including vision inspection machines, optical vision sorting machines, automatic welding machine,automatic screw locking machine, automatic screw tightening machine, automatic screw feeder machin, Turbo air blowing automatic feeder, Coordinate machine, Automatic dispenser, Peristaltic dispenser, Automatic glue filling machine, Automatic soldering machine,Led production automation line and Electronic automation assembly.We operate with our products with our own brand for global customers and we also doing many OEM&ODM production for our customers.
For production quality management, we alwasys strictly follow the standards of double soft enterprise. The company has all kinds of processing equipment, can respond quickly according to customer needs, and guarantee the customer's pre-sales and after-sales service. Our products are widely used in electronic information, communication industry, auto parts, household appliances, medical equipment, etc. After years of experience, our products have benefited a lot in the industry. We look forward to cooperating with you.Our customers are all over the world, including the United States, South Korea, Malaysia, Russia, Slovenia, Thailand, Philippines, India,Pakistan and other countries.
1. What's the minimum order quantity(MOQ)?
- Minimum 1 machine, small batch and large volumes are acceptable.
2. When can I get the quotation?
- We usually respond within 24 hours on working days receiving your messages. Then we will discuss the screw models and materials. After receiving samples for testing and evaluating, we will forward to you with quotation within one week.
3. Which is the safe payment method to trade?
- We accept T/T, LC, Paypal, Trade Assurance and Secure payment on Alibaba platform.
4. How long will it take to produce the machine?
- For standard machine, it will be 15 days for manufacturing, 30 days in hot season.
- For non-standard machine, it will be negotiated customized according to your requirements.
5. What's the shipping method?
- We are able to ship worldwide where Ocean shipping or Air shipping can reach.
- Machines will be packed safely and protectively to ensure you will receive a brand new one.
6. How do you ensure quality control?
- We produce standard screw bolt drivers and feeding systems accodting to samples. So it's necessary to provide samples for us to test. We have experienced technical team to test and adjust the machines that fit for your locking task.
7. What's the warranty and after-sales service?
- We provide a period of A YEAR after the date of the original purchase.
