FITVAC™ Solution
Vacuum Simulation, Evaluation & Optimization through intuitive 3D Modeling
FITVAC Solution is a SaaS-based SW for optimization solution of the industrial vacuum system design using 3D modeling and simulation. Vacuum systems consisting of chambers, pipes, and pumps are widely used throughout the manufacturing industries, including semiconductors, displays, coating, and automobiles.
FITVAC Solution provides an innovative solution that meets both installation and process conditions, while increasing system efficiency and reducing costs, rather than individual configurations of chambers, pipes, and pumps.
Various icons and libraries, industry standard of piping, and intuitive UI make it easy for anyone involved in the vacuum system(facility manager & owner).
This is designed to help users avoid wasting time and resources due to repetitive tasks in vacuum system design & configuration and reduce power consumption and carbon emissions through system optimization.
Development Background
Vacuum simulation is the best way to predict the vacuum performance of the system to be installed and to ensure that it meets the vacuum requirements. You can also improve piping efficiency or downsize the pump to a more suitable capacity through it.
Problems when configuration vacuum systems
• In a vacuum system consisting of chamber-piping-pump, the overall efficiency of the system and the investment size are determined by how the pipes and pumps are configured. However, many irrational configurations are occurring becaused chambers, pipes, and pumps are configured separately, not considering overall system efficiency.
• Inindustrial sites, the problem arises from the use of low-efficiency piping confugurations or unnecessarily high-capacity pumps. These problems can lead to lower productivity, increase investment and maintenance costs, and lead to higher power consumption and carbon emissions.
FITVAC Solution Main Features
We provide step-by-step solutions, from vacuum system performance simulation, system evaluation, and optimization functions for customer needs.
• 3D visualization of vacuum system(Before improvement)
• Vacuum system performance simulation
1. Pump down time : Simulation of chamber pressure over time during chamber pumping
2. Pump throughput : Simulation of chamber pressure according to gas flow rate
• Vacuum pipe conductance evaluation : Check of inefficiency pipe elements
• Vacuum pump capacity evaluation : Check of the optimal pump capacity
• System optimzation(After improvement)
: Improve the inefficiency pipe elements & Apply the right pump capacity
• Quantitative comparison of system and performance before and after improvement
Services of FITVAC Solution
FITVAC Solution provides differentiated services that reflect customer needs.
Anyone can use the functions and understand the configuration of their vacuum systems.
01. Vacuum System 3D Modeling
It designed specially for vacuum systems with unique icons to represent to various shapes of chambers, pipes & fittings, pumps and applied the industry standards for pipe & fittings. It offers a quick, easy and immediate way for users to configure their systems.
02. Performance Silmulation
After 3D modeling, the simulation results of pump down time & throughput are displayed. Vacuum requirements(process apecifications) input by the user are also shown on each graph. The user easily knows whether the system meets the vacuum requirements(process specifications)
Simulation Results
03. Piping Conductance Evaluation
Visualize conductance through color temperature and quantitative analysis of CTotal values before and after improvement through comparison of each piping conductance under arbitrary pressure such as major process pressure.
04. Pump Capacity Evaluation
Pump capacity evaluation by comparing simulation results derived by increasing or decreasing the pump capacity(pumping seed) ratio with process conditions
Services Comparison
Application
Based on our long experience and understanding of vacuum technology, applications, markets and customers, we provide optimization solutions for industrial vacuum systems to create and realize differentiated customer value.
Value Chain
FITVAC Solution are available from vacuum system manufacturers, pump or equipment suppliers & manufacturers, and end-users in the overall value chain associated with the vacuum system.
