what Is Cryogenic Deflashing Technology?
Cryogenic deflashing technology—uses a system whereby rubber or plastic parts are placed in a machine chamber, exposed to extremely cold temperatures (achieved with the use of liquid nitrogen) and then tumbled in barrel and blasted with a polycarbonate media.
Because the burrs/flashes have a much thinner surface area comparing with their mass, burrs/flashes “FREEZE” very quickly and become brittle. The tumbling action—combined with the impact of the media—removes the burrs without damaging the part itself.
After the process is complete, parts are returned to room temperature. Cryogenic deburring leaves a clean part—with no dust or other residue remaining—with 100% burr removal.
Cryogenic deburring and deflashing are ideal for die cast metal parts, complex rubber parts, precision electrometric parts, medical parts and micro electronic parts.
Specification of Modes
NS-60T
Size: L1160mm*W1100mm*H2155mm
Weight: 800kg
Power Supply: AC380V 50HZ
Electrical Capacity: 5KW*3PH
Design Temp: -130Deg.C
Design Pressure: 0.5-0.7 Mpa
Outer Wall Material: SUS
Frame Material: 100%SUS304
Barrel Capacity: 60L
Wheel Speed: 7,200 rpm Max
Barrel Speed: 0-26rpm
Media Throw wheel Size : 250
Operation Mode: Touch Panel
NS-120T
Size: L1400mm*W1300mm*H2300mm
Weight: 1500kg
Power Supply: AC380V/AC 200V 50HZ
Electrical Capacity: 8KW*3PH
Design Temp: -130Deg.C
Design Pressure: 0.5-0.7 Mpa
Outer Wall Material: SUS
Frame Material: 100%SUS304
Barrel Capacity: 120L
Wheel Speed: 6,000 rpm Max
Barrel Speed: 0-16rpm
Media Throw wheel Size : 350
Operation Mode: Touch Panel
Product Description
PROCESSING PRINCIPLE
With the decrease of the temperature, rubber/plastic parts enters into hardened, brittle, and crystallized process, its flexibility is gradually lost. It is easily broken by external force when it is under brittle temperature. Flash of the molded products is generally much thinner than finished product itself, it become brittle earlier than product in the low temperature. Cryogenic deflashing machine applies this principle, works in the time range when flash is brittle while products still keeps its flexibility, hit the flashes by high speed projected special plastic media, clear out the brittle burr. The flashes can be easily removed and the product not be damaged.
Product Feature
Function
Our machine is widely used in removing the flashed of small rubber and plastic parts like Orings, gaslets and other molded parts.
With the cryogenic processing technology, the flashes are firstly freezed and then shoted down the high speed projection media(Ploycarbonate blast). The surface quality of molded rubber and plastic rubber parts can be impoved greatly.
Product Specification / Models
APPLICATIONS
A. O rings, irregular rubber parts with different material and sizes.
B. Micro electronic product parts
C. Precision elastomeric parts
D. Precision injection moulding plastic parts
E. R & D part runs
F. Die casting products, like zinc aluminum, magnesium alloy
Main benifits
High efficiency: The machine can replace about 60-80 worker to removing the flashes.
High precision: It can remove small and hiddened falshes which cannnot be removed by handworkers and improve precision of the products.
Low cost: It also has a feature of lower cost comparing with processing the parts by handworkers.
